{"product_id":"6540700087-injection-nozzle","title":"Mercedes Sprinter Diesel Fuel Injector – Bosch | VS30 2.0L OM654 Diesel | #6540700087 (2022–2025)","description":"\u003cp class=\"font-claude-response-body break-words whitespace-normal\"\u003eA failing fuel injector on a VS30 Sprinter delivers an incorrect fuel charge to its cylinder on every combustion event — causing a cylinder-specific misfire, rough idle, black smoke, and power loss that won't resolve until the injector is replaced and the injection system is recalibrated. This is the Bosch diesel fuel injector for VS30 Sprinters equipped with the 2.0L OM654 diesel engine, sold individually for targeted replacement or complete set renewal.\u003c\/p\u003e\n\u003cp class=\"font-claude-response-body break-words whitespace-normal\"\u003e\u003cstrong\u003eWhat This Part Does\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"font-claude-response-body break-words whitespace-normal\"\u003eThe fuel injector is a solenoid-controlled precision valve that receives high-pressure diesel from the fuel rail and atomizes it into the combustion chamber in multiple precisely timed spray events per combustion cycle. On the OM654's 4th-generation common-rail system, operating at up to 2,700 bar of rail pressure, the injector fires in as many as five distinct events per cycle — a pilot injection, main injection, and post-injection phases — to control combustion noise, maximize thermal efficiency, and minimize particulate emissions. Each injector is coded to the ECU with an individual correction code that compensates for manufacturing tolerances in spray pattern and flow rate, ensuring consistent fuel delivery across all four cylinders. When an injector's tip erodes, its needle sticks, or its solenoid loses electrical response, fuel delivery on that cylinder becomes inconsistent — causing the cylinder to misfire, run rich, or fail to fire altogether.\u003c\/p\u003e\n\u003cp class=\"font-claude-response-body break-words whitespace-normal\"\u003e\u003cstrong\u003eCommon Symptoms of a Failing Fuel Injector\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul class=\"[li_\u0026amp;]:mb-0 [li_\u0026amp;]:mt-1 [li_\u0026amp;]:gap-1 [\u0026amp;:not(:last-child)_ul]:pb-1 [\u0026amp;:not(:last-child)_ol]:pb-1 list-disc flex flex-col gap-1 pl-8 mb-3\"\u003e\n\u003cli class=\"font-claude-response-body whitespace-normal break-words pl-2\"\u003eRough idle or cylinder-specific misfire confirmed by scan tool misfire data\u003c\/li\u003e\n\u003cli class=\"font-claude-response-body whitespace-normal break-words pl-2\"\u003eBlack smoke under acceleration from fuel-rich combustion on the affected cylinder\u003c\/li\u003e\n\u003cli class=\"font-claude-response-body whitespace-normal break-words pl-2\"\u003eLoss of power or uneven throttle response, particularly at low RPM\u003c\/li\u003e\n\u003cli class=\"font-claude-response-body whitespace-normal break-words pl-2\"\u003eIncreased fuel consumption from incomplete or inefficient combustion\u003c\/li\u003e\n\u003cli class=\"font-claude-response-body whitespace-normal break-words pl-2\"\u003eCheck engine light with injector-related fault codes or injection quantity deviation faults\u003c\/li\u003e\n\u003cli class=\"font-claude-response-body whitespace-normal break-words pl-2\"\u003eHard starting, especially when cold, from injector leakage that floods or washes the cylinder\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp class=\"font-claude-response-body break-words whitespace-normal\"\u003e\u003cstrong\u003eWhen to Replace\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"font-claude-response-body break-words whitespace-normal\"\u003eReplace when the injector is confirmed faulty by XENTRY with active injection deviation or misfire fault codes on a specific cylinder. When replacing a single injector, program the new injector's correction code into the ECU. Also replace as a complete set of four during a full injection system overhaul — mixing worn and new injectors creates cylinder-to-cylinder fuel imbalance. Always replace the high-pressure fuel filter when servicing injectors to protect the new injector from contamination.\u003c\/p\u003e\n\u003cp class=\"font-claude-response-body break-words whitespace-normal\"\u003e\u003cstrong\u003eVS30 OM654 Specific — VIN Verification Required\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"font-claude-response-body break-words whitespace-normal\"\u003eThis injector is for VS30 Sprinters equipped with the 2.0L OM654 diesel engine. It is not compatible with VS30 models equipped with the 3.0L OM642 or NCV3 Sprinters equipped with the 2.1L OM651. Always verify your engine code and VIN before ordering. Contact us and we'll confirm fitment before you buy.\u003c\/p\u003e\n\u003cp class=\"font-claude-response-body break-words whitespace-normal\"\u003e\u003cstrong\u003eFitment\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul class=\"[li_\u0026amp;]:mb-0 [li_\u0026amp;]:mt-1 [li_\u0026amp;]:gap-1 [\u0026amp;:not(:last-child)_ul]:pb-1 [\u0026amp;:not(:last-child)_ol]:pb-1 list-disc flex flex-col gap-1 pl-8 mb-3\"\u003e\n\u003cli class=\"font-claude-response-body whitespace-normal break-words pl-2\"\u003e2022–2025 Mercedes-Benz Sprinter 1500 – 2.0L OM654 Diesel (VS30)\u003c\/li\u003e\n\u003cli class=\"font-claude-response-body whitespace-normal break-words pl-2\"\u003e2022–2025 Mercedes-Benz Sprinter 2500 – 2.0L OM654 Diesel (VS30)\u003c\/li\u003e\n\u003cli class=\"font-claude-response-body whitespace-normal break-words pl-2\"\u003e2022–2025 Mercedes-Benz Sprinter 3500 – 2.0L OM654 Diesel (VS30)\u003c\/li\u003e\n\u003cli class=\"font-claude-response-body whitespace-normal break-words pl-2\"\u003e2022–2025 Mercedes-Benz Sprinter 3500XD – 2.0L OM654 Diesel (VS30)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp class=\"font-claude-response-body break-words whitespace-normal\"\u003e✔ Sold individually — 4 required for a complete set\u003cbr\u003e✔ New injector correction code must be programmed into ECU after installation\u003cbr\u003e✔ Always replace fuel filter when servicing injectors\u003c\/p\u003e\n\u003cp class=\"font-claude-response-body break-words whitespace-normal\"\u003e\u003cstrong\u003ePart Numbers\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul class=\"[li_\u0026amp;]:mb-0 [li_\u0026amp;]:mt-1 [li_\u0026amp;]:gap-1 [\u0026amp;:not(:last-child)_ul]:pb-1 [\u0026amp;:not(:last-child)_ol]:pb-1 list-disc flex flex-col gap-1 pl-8 mb-3\"\u003e\n\u003cli class=\"font-claude-response-body whitespace-normal break-words pl-2\"\u003eMercedes OEM: 6540700087 \/ A6540700087 \/ 654-070-00-87\u003c\/li\u003e\n\u003cli class=\"font-claude-response-body whitespace-normal break-words pl-2\"\u003eManufacturer: Bosch — 0445118008\u003c\/li\u003e\n\u003cli class=\"font-claude-response-body whitespace-normal break-words pl-2\"\u003eSKU: 6540700087\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"BlueTec Sprinter Parts","offers":[{"title":"Default Title","offer_id":46592972554414,"sku":"6540700087","price":449.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0657\/9077\/1374\/files\/6540700087_graphic.png?v=1788111695","url":"https:\/\/shop.bluetecsprinterparts.com\/products\/6540700087-injection-nozzle","provider":"BlueTec Sprinter Parts","version":"1.0","type":"link"}